231 – Multi-Perform Toy Chest

For rookies or those that are out of shape…

I used to be just lately looking for a toy chest that was each practical and low cost and after looking on locations like Pinterest and a number of other on-line shops I got here throughout your web site and instantly knew this was the one I needed to construct. Sadly I didn’t find out about this when the charity was happening nevertheless I really like the very fact you do these type of charity builds.

For starters I’ve all the time beloved building issues nevertheless like many people it turned a pastime I uncared for because of work and the every day grind till I used to be just lately laid off with a brand new born. The very last thing I construct was a workbench that beneath held lumber for future tasks. That was 12 years in the past and coincidently how lengthy I had labored for the corporate that permit me go. So I discovered your website and dusted off a few of my instruments and commenced to dive again in.

From watching your video I knew this might be a problem because it went above and past my talent set and if it weren’t for the small print within the video and the time you took to elucidate sure issues I’d by no means have even tried.

My first impediment was all my Power instruments have been 12 years previous or older. Surprisingly my previous DeWalt (don’t have the mannequin quantity off hand) and it’s unique battery nonetheless labored. That stated Virtually each different device wanted to get replaced or wanted to be bought for this construct. Right here’s what I ended up shopping for for this challenge:

Ridgid Gen 5x Combo Package, a DeWalt Jigsaw, Ridgid Gen 5x Sander, Centipede Sawhorse XL, Kreg K4MS Jig Grasp System, Freud LU79R007 60 tooth 7 1/four round noticed blade, DEWALT DW3742C 14-Piece T-Shank Jig Saw Blade Set, a Mini paint curler with extras, 2inch paint brushes, painters tape, Valspar and Kilz Latex primer, Paint, 1/four inch thick chalk board, IRWIN Bar Clamp XP/36-in, Lowe’s Pactiv R4 Unfaced Polystyrene Foam Board Insulation three/four inch, half inch plywood four×eight (desk prime), forty inch-pound Lid-Keep Torsion Hinge 2 pack, Rockler #eight Professional Tapered Countersink Bit, mud masks, Elmer’s 32-ouncesProbond Wooden Filler-Stainable, Freud Sanding discs eighty grit as much as 220, Elmers wood putty, Gorilla wood glue, plastic drop material, a small Kobalt Plane, field of 1 1/four″ screws, T Square from Lowes, a degree, Lid-keep torsion hinge jig (wasn’t wanted), Kreg SML-C125-one hundred 1-1/four-Inch eight-Coarse Washer-Head Pocket Screws, one hundred-Rely (want lower than 20) , listening to safety (for Circular noticed and sander), a Ridgid moist/dry vac $ninety nine with free auto element package, three IRWIN 2-in Metal Spring Clamp, IRWIN 2-Pack Mini Fast Grip, Kreg Saw Cutting Information, sanding sponges (No matter they’re referred to as) with totally different grits, and a Swanson Tool Firm eight.three-ft SAE Straight Edge.

A few of that undoubtedly wasn’t wanted just like the drill bit nevertheless it positive made issues simpler (I began with out it and ended up getting it). Most of these issues weren’t bought till mid approach via the construct.

So I began this undertaking in my storage and laid the froth board on the storage flooring and put my plywood on prime of that. I hadn’t used a round noticed in 12 years and once I did use one it had been lower than four occasions as truthfully the phrases “Kickback” all the time scared me the identical method electrical energy nonetheless does nevertheless after studying the guide and tons of security movies on Youtube I gave it a go and wished I hadn’t waited so lengthy. Earlier than I cut my plywood I made a monitor/zero clearance information and made my first few cuts.

Since this was at the start of summer time I had a trip arising so I put the venture on maintain and once I returned I made a number of further cuts after which realized whereas I used to be gone my round noticed monitor had by some means warped. It wasn’t instantly apparent at first till I observed my measurements on freshly cut supplies weren’t proper and positive sufficient when held on the proper angle the board was bowed barely. That is the place I went with the Swanson straight edge and the Spring clamps. I simply put the froth board on the ground then the plywood after which put my straight information on prime and clamped after adjusting my measurements in line with the noticed shoe. Actually missed the convenience of the monitor however cash is tight and couldn’t maintain shopping for boards that would have warped on me later (I feel my board was too skinny and probably nonetheless “Moist”.

I initially did my first run cuts on the Cedar boards (every thing however Plywood) on two sawhorses. I by no means used a sawhorse earlier than as I had my hand-crafted workbench nevertheless that wasn’t an choice this time and I had some points close to the top of the cuts on a few of the longer boards regardless of making an attempt totally different placements on the sawhorses. I ended up doing the remainder of these cuts on the froth board on the storage flooring as well. I’ll say that I”m an ex Military engineer who constructed metal bridges by hand and in any case that chopping my again was killing me. I got here throughout this Centipede Sawhorse XL http://www.lowes.com/pd_649692…..=centipede and I instantly returned the sawhorses and used this pet for the remainder of the construct. I simply acquired a four×eight 1/2 inch primed plywood board for the desk prime, put the froth board on prime of that for slicing, then put a plastic drop material on prime of all that for portray. Like it! I’ll in all probability cut that desk prime board in half and put hinges on one aspect so it’ll fold up because the centipede sawhorse folds up the identical approach an outside chair from walmart folds up so I can have my storage again when executed.

Quick ahead to the curves featured within the design… I couldn’t discover the nifty Lee Valley drawing bows so I used a versatile yard stick and did it “Gangsta” type. This was my very first time utilizing a jig noticed in my life so it got here out slightly “Gangsta” as well. Additionally I’ll observe that I used Cedar for the whole lot besides the plywood which I used OAK. I hadn’t purchased wood in over a decade so I forgot to skip these with all of the knots so I had some enjoyable occasions with the jig noticed and a few knots. At my native Lowe’s and Home Depot their Cedar choice was NOT nice because the boards have been both curved, bowed, knotted, or had cracks close to the ends. I used to be actually shopping for some wood the place I’d solely be capable of use half a board for this challenge because of the imperfections. I say this to warn those that, like me, haven’t achieved this fairly often however do take pleasure in it.

As an alternative of Dowl Rods I once more went “Gangsta” and did wood filer which labored out fairly well. I don’t have a band noticed or a desk noticed so I improvised.

One Half I obtained confused on was the stile panels the place you say to place a screw in at an inch and two and a half inches in however you didn’t say how removed from the aspect to place them in. I guessed from the video and searching forward nevertheless it did throw me for a loop for a min.

I’ll additionally admit I jumped the gun on the aspect rails and didn’t assume forward earlier than utilizing the Kreg Pocket Jig as I ended up placing a number of the holes in a aspect that may’ve had the board dealing with outward versus inward. Rookie mistake however Needed to warn others on this as after I did my first board with the jig I used to be in love with that factor and didn’t stop and take into consideration which aspect of the boards I must be placing the holes in. Additionally as a aspect word you didn’t specify the way you coated the holes from the jig. I assume you used the Kreg Wooden plugs nevertheless I ended up having to make use of a hacksaw (not talked about within the record above) to cut them down after which I needed to hand sand the edges of all of them for them to suit then used putty in a pair the place I had ended up sawing an excessive amount of (bandsaw would have come in useful). I may even say these Kreg Clamps are very nice and I want I had two on this challenge.

Since I didn’t have a desk noticed and had the snafu with my hand-crafted monitor information I ended up having to regulate the highest and backside shelf amongst different issues. The one factor I can say to others is that it’s necessary to measure and measure typically and use clamps for guides every time potential and one thing I didn’t understand till afterward is that even with a round noticed you possibly can if rigorously guided noticed even (only a guess) an eighth of an inch (perhaps sixteenth of an inch as well?) off of a board if wanted.

I additionally had hassle with the poplar inventory and the lid as some locations the trim was greater and a few locations it was decrease. At this level I in all probability ought to have purchased one other 36 inch clamp however loosened the screws and with the clamps I had readjusted the most effective I might. I attempted sanding all of it down flush however some locations it simply wasn’t budging (with eighty grit) like the place the plywood was greater. It wasn’t an enormous deal as It wasn’t even a sixteenth of an inch above or under however regardless I nonetheless had this problem.

Hinges… I initially bought the 60 lb Torsion hinge 2 pack and issues I observed instantly was it appeared like my lid or one thing was cracking every time i raised the lid. I raised and lowered it quite a few occasions and nothing ever cracked or broke however it was a outstanding sound each time I lifted up on it. Secondly there’s no means my child might ever carry the lid with that on there which might be a very good factor I suppose whereas she’s a toddler and I’ll notice that the lid won’t transfer on it’s personal no matter place. Primarily because of the cracking noise I received the forty LB torsion hinge and there’s no extra cracking noise HOWEVER as famous within the feedback from others that the forty LB hinges WILL shut (softly) on their very own previous a sure diploma and WILL fall backwards as soon as it goes a bit of previous ninety levels (Not so softly). I’m sticking with the forty LB hinges however want to seek out one thing to maintain it from going all the best way again.

For the chalk board neither Lowe’s or Home Depot stated that they had any lengthy boards smaller than half an inch. Home Deopt stated they didn’t have any white board and it wasn’t till days later with me looking on google for the boards that I seen my Home Depot did have boards smaller than 1/2 inch so I went to the shop and spoke to the identical man I initially spoke to that stated they didn’t have them and we appeared once more and he stated oh you need a chalk board/blackboard…. I’m solely mentioning this to attempt to save others this headache as a result of I purchased some half inch boards that first time which at the moment are sitting within the storage. The boards have been beneath the Oak boards I consider and was extraordinarily straightforward to miss as you may solely see the ends which seemed like common boards initially.

All in all this was an incredible studying expertise on many ranges. A few of the issues I discovered was:

This was smaller then it seemed and I might have adjusted the construct however as an alternative went off appears from the image and the video and by no means thought twice concerning the measurement.

I had residence depot cut the blackboard/chalk board and it was too comfortable of a match and I used a rubber hammer to hammer it in and now my quarter inch whiteboard inventory strips that maintain the panel isn’t flush on one aspect because of the eighth of an inch the chalk board is off on one aspect. I couldn’t hammer that into place and it’s hardly noticeable so left it as is and simply left the screws on the cleats uncovered in case i’ve to switch it later… The board could be very skinny anyhow so the probably hood of some type of injury and the very fact the floor of the chalkboard could possibly be scratched and wish some chalk board paint afterward made this appear superb. I figured I’d point out that as It wasn’t talked about if these screws have been coated up or not.

My lid sit completely on all sides till I put in the forty LB hinge and for some purpose one aspect of the lid touches the chest and the opposite is an eighth of an inch or so above it. Haven’t found out why that is.

The power to save lots of this video and have downloadable cut record actually helped. I saved each to my iPad and it was my information…till I opened up the package deal for the torsion hinges and one fell and smashed the iPad (thank goodness for applecare, $forty nine and a couple of days later was again in enterprise).

For newbies learn all manuals for the facility instruments and don’t be in a rush and if potential seek for security movies relating to any software you’re uncomfortable with.

Primer and paint can disguise some blemishes however greatest to make use of wood filer first. In some instances the place I assumed primer would cowl some issues up I ended up studying the hard means that it was higher and simpler to make use of wood filer first.

Remaining notes:

Thanks to only this one submit you’ve made I’ve been wanting into different tasks and have seen the progress woodworking information and assist has come within the 12 years I’ve been away from it. I’ve discovered methods I’ll be capable of use repeatedly akin to utilizing a foam board for chopping and pocket holes as well as turn out to be higher conversant in instruments such because the round noticed and jigsaw (I did have a desk noticed at one level simply so I didn’t have to make use of a round noticed). I’ve come throughout Woodworking for mere mortals and a number of other different blogs and all I can say is thanks and I hope you proceed to place tasks like this in your website the place the directions and movies are detailed and informative. As somebody who has just lately been laid off this has actually helped in some ways.

Some Pics

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